HVAC Mode Door Control Fix

Interior

There a common failure point on these control modules which will cause the mode door to not work. The dial may turn, skip, or crunch. The reason for this is excessive clearance between the control gear, and cable gear which can be corrected for less than $1

Requirements:

  1. 3 washers about the same size as the gear stem
  2. drill bits
  3. 1 self tapping screw
  4. white lithium grease
  • Remove the hvac control module.
  • Remove the white panel by removing the 2 silver screws on each end
  • Unclip the white facing at the bottom
  • Remove the white wheel by rotating and lifting up.
  • There’s just enough material on this stem to stack a few washers
  • take some washers, and drill the hole out slightly so you can slide the washers on to keep pressure on the wheel
  • 1st Washer
  • Drill a pilot hole in the center of the stem. This will be necessary so we don’t crack it later.
  • washers stacked
  • using white lithium grease, lubricate all moving parts and friction surfaces
  • Install wheel, 3 washers and one self tapping screw put in the hole we drilled earlier
  • overview
  • reinstall white wheel and control face. Once you reinstall the hvac module your mode door will now work properly

Video

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